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World's Most Sustainable Glass Bottles Created in Ground - Breaking Biofuel Trial

2025-09-07
A ground - breaking project carried out by Glass container producer and British Glass member Encirc (a Vidrala company), along with the industry research and tech organization Glass Futures, has verified that brand - new bottles can be made from 100% recycled glass. This is achieved merely by using the energy generated from burning extremely low - carbon biofuels.

It is considered that this global - first move will clear the path for an industry - wide reduction in carbon emissions. As the glass sector transitions from fossil fuels to low - carbon alternatives, this is a significant step forward.

Biofuels, which are manufactured from discarded organic substances, represent a renewable and far more sustainable fuel resource compared to those traditionally utilized by the glass sector. They are capable of slashing the carbon footprint of each bottle by as much as 90%. Through the employment of up to 100% recycled glass in the production of the new bottles, the trial has managed to further reduce the lifetime environmental impact of these items.

More comprehensive results from the test, which is taking place at one of Encirc ’s factories in Derrylin, Northern Ireland, are expected in the coming weeks. These findings will inform UK government policy regarding decarbonization. The project is part of the Department for Business, Energy and Industrial Strategy (BEIS) Energy Innovation Programme. In this program, Glass Futures is spearheading a £7.1 - million undertaking aimed at determining the most efficient approach to shift the glass sector to low - carbon fuels.

A key objective for Glass Futures and the biofuel project is to further cut down the industry’s carbon footprint and the influence of glass manufacturing in the UK. This aims to safeguard an industry that directly provides jobs for 23,000 individuals.

Fiacre O ’Donnell, director of sustainability at Vidrala (Encirc ’s parent company), said, "The results emerging from this biofuel trial are truly extraordinary and paint a very bright and sustainable future for our industry. We are also delving into hydrogen development and progress in electric melting to genuinely explore the future of glass production. The ultra - low - CO₂ containers we are manufacturing are for some of the biggest names in the drinks industry, demonstrating our collective determination in the pursuit of complete sustainability.

"By collaborating with Glass Futures, we have helped pioneer the development of a glass bottle that is ready for net - zero emissions. That is to say, it will genuinely have no adverse environmental impact throughout its entire life cycle."

Adrian Curry, managing director at Encirc, added, "This is a truly momentous event for the glass industry. We have set a global standard with this trial, and now the glass industry must strive to achieve what we have proven is achievable. We now know that glass can be the most sustainable of all packaging forms, and we must all work together to ensure that."